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Li-Ion packs for long range flying -
#16
Thanks for starting this thread Katy!

I've been looking into 6S2P configurations using two groups of 30A 18650 in parallel so 60A on paper. Theoretically it should work right?
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  • kaitylynn
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#17
Here is an easy to make spot welder.

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#18
I will be soldering up a 4S lion pack this weekend. I was looking through videos of my more mellow flights with The Japalura and it appears that it will be working fine as long as I keep the throttle under control.

I am considering duplicating the profile in the Q7x and then limiting the throttle to about 60% or so. I usually fly at around 35% throttle, so that gives me plenty of range for mellow flight while safely staying under 13A draw. It will at least give me an idea of what I can expect Smile
SoCal Kaity :D
OMG, no one told me it would be this much fun!  Addicted :)
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#19
(10-Jan-2020, 06:17 PM)voodoo614 Wrote: Here is an easy to make spot welder.


I bought a motorcycle battery to make one with.  The video makes it look so simple!
SoCal Kaity :D
OMG, no one told me it would be this much fun!  Addicted :)
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#20
Spot welding is how all the cool peeps do it!  Big Grin  Look forward to your review, Kaity!



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#21
Sick. Been studying this a lot lately. Looking forward to see your custom li-ion packs!!

A cool idea I saw to get 60A is to make 2 separate 6S1P 30A packs then plug them in parallel. One up top and one down below.
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#22
The car battery spot weld method is far easier than my MOT spot welder. Especially if you are just using it for batteries spot welding.
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#23
So after spot welding, you just add the balance leads to the nickel strips with normal soldering?
Edit: I used to make my own packs with A123 cells by hand soldering. A123 are similar to Li-ion.
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#24
(11-Jan-2020, 10:16 PM)sloscotty Wrote: So after spot welding, you just add the balance leads to the nickel strips with normal soldering?
Edit: I used to make my own packs with A123 cells by hand soldering. A123 are similar to Li-ion.

I usually add the balance wire prior to spot welding. Otherwise, it defeats the purpose of spot welding. Check out my thread on making a Fatshark pack.

https://intofpv.com/t-big-better-fatshark-pack
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#25
Okay, am soldering. Will mess with creating the spot welder later. For now, lead and copper will have to do!
SoCal Kaity :D
OMG, no one told me it would be this much fun!  Addicted :)
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#26
A lot of videos I've seen including Pavel "Trust Me I'm An Enginner" Spekowlski (sp?) just use soldering so I'm sure you'll be ok.

Are you doing a 4S1P with 20A 18650s?
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#27
Yes...

[Image: jzrU99Bl.jpg]

Between gardening sessions
SoCal Kaity :D
OMG, no one told me it would be this much fun!  Addicted :)
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#28
(12-Jan-2020, 10:39 PM)kaitylynn Wrote: Yes...

Between gardening sessions

This is looking quite good!
I've got a whole bunch of 18650's lying around, i've been working on an idea i've had that has a LiPo bank and a Li-Ion bank, the lipo is what powers the quad and the li-ion uses a constant slow discharge through the use of a charge controller into the Lipo. The power setup would be similar to the Solar Plane that rctestflight did except instead of solar panels it would have a li-ion bank.
The plan would be to run off of the lipo until it gets to a threshold, then a mosfet turns on the charge controller and it just keeps the lipo at say 16V (except under heavy load) until the li-ions are depleted and then run off of the lipo until its flat.
Theoretically this could give up to 30-50% more capacity with the same weight with not much performance disadvantage. Not really practical for your small build though Big Grin
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#29
(12-Jan-2020, 07:33 PM)the.ronin Wrote: A lot of videos I've seen including Pavel "Trust Me I'm An Enginner" Spekowlski (sp?) j

Oh, be careful, Pavel is Snow's love muffin.   ROFL



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#30
LOLLL I wanna ask so badly but I won't. Big GrinBig Grin
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